Continuous Casting Machine R8M Hydraulic Steel Billet Casting Machine
1. continuous casting machine (CCM) / continuous steel casting
2. kinds of arc radius
3. kinds of billet type
4. kinds of strand
5. More options
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
1. Basic standby technical parameters:
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Steel billet casting machine radius
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8m
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Strand quantity
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2 strands
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Ladle support type
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Ladle turret or Ladle car
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Tundish carriage
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Semi-portal, cross sliding function
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Casting method
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Metering nozzle, open casting
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Secondary cooling
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Gas and water cooling , 2 adjusting circuit
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Withdrawal straightening machine
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Totally 5 roller, progressive straightening
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Roll table
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Chain group centralized drive
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Dummy bar
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Rigid, with self-adapting dummy bar head
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Billet cutting
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Hydraulic or flame cutting machine
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Billet conveying
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Group centralized live roller table
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Cooling bank type
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Simple cooling bed
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2. Technical process description and capacity of steel billet CCM
Induction furnace:
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Nominal capacity
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30T
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Tap-to-tap cycle
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60min
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Furnace quantity
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3sets
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Production capacity
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Working days
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330 days/year
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Average number of daily furnace
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24/day
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Production capacity
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300,000t/year
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3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
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Casting sectional area(mm)
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180x180
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200×200
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220×220
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Casting speed(m/min)
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1.6
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1.8
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2.0
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NO.
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Billet
size
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Casting speed
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hourly output
(tons)
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Daily output
20hour
(tons)
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Annual output(300days)
(tons)
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1
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180×180
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1.6m/min
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21.98
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439
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131,700
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2
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200×200
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1.8m/min
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27.13
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543
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162,900
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3
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220×220
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2.0m/min
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36.47
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729
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218,700
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The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
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Steel grade
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Casting grade(m/min)
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Effective deformation rate(ε)
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Allowable deformation rate(εmax)
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Straight carbon steel
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1.8～2.5
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Please refer to the computational table
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0.25
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Low alloy steel
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1.3～2.0
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Please refer to the computational table
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0.15～0.2
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4. CCM equipment parts list
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№
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Equipment name
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Weight
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Model and specification
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Unit
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1
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Ladle turret
Hydraulic drive,with weighting
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21T
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set
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1
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2
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Tundish arriage
High and low leg type
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12.5×2=25T
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set
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2
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3
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Tundish
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6×2=12T
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set
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2
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4
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Slag Pot
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2.5T
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set
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1
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5
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Long sleeve protection device
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0.3T
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set
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1
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5
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Tundish baking
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5.3×2=10.6T
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set
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2
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6
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Tundish nozzle
baking
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set
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2
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7
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Casting operation
boxes cantilever
rack
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set
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2
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8
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150×150 Mould
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set
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2
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9
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Mould cover
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set
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2
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10
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Oscillator device
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set
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2
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|
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11
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Spray header
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set
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2
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|
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12
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Oriented segment
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set
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2
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13
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Rigid dummy bar
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set
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2
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14
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Dummy bar storage device
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set
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2
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|
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15
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Straightening and
withdrawal machine
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set
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2
|
|
|
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16
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Straightening and
withdrawal machine
common base
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set
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1
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|
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17
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Shears approach roller
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set
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2
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|
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18
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Billet clamping
device
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set
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2
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19
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Torch cutting
machine
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set
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1
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20
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Collection cutting
head device and
hanging pot
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set
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1
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21
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After cutting roller
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set
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2
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|
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22
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Transport rollerⅠ
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set
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2
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23
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Transport rollerⅡ
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set
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2
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|
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24
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Knockout roller
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set
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1
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|
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25
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Fixed bezel
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set
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1
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26
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Shifting steel
machine
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6m length
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set
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1
|
|
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27
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Collection cooling
bed
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set
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1
|
|
|
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28
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Caster body cooling
system
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include a backwash filter
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set
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1
|
|
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29
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Caster cover
|
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set
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1
|
|
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30
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Automatic Length
System
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set
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3
|
|
|
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31
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Gas source processor
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deal instrument gas
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set
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1
|
|
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32
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Steel platform
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|
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1
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|
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Hydrauli,Lubrication,pneumatic system
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|
|
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1
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Host hydraulic station
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set
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1
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2
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The billet hydraulic station
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set
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1
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3
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Hydraulic lift tailgate
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set
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2
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4
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Centralized grease lubrication station
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set
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6
|
|
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5
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Hydraulic piping
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set
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1
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6
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Lubrication piping
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set
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1
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CCM 3-Electric
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1
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Operating station
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|
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2
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Software Package
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|
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3
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PLC
|
|
set
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3
|
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4
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ET-200 PLC
Host hydraulic station ET-200 PLC
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set
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1
|
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5
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Inverter
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|
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①
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W-S machine inverter
(heavy type) power:11 kW
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set
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3
|
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②
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Shears approach roller inverter power:4KW
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set
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3
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Designing ideas and methods should meet the modern times, and non-standardized designing concept and method are used.
Product Tags:
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Non-standardized Continuous Casting Machine upgrade R8M Hydraulic Steel Billet Casting Machine Images
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